Evaluation of Egg Packaging Cushioning Systems Implemented with Lean Design Principles

Mohd Shahir  Yahya; Mahmod Abd Hakim  Mohamad; Nurfarahin  Onn; Nur Fariza  Abdul Aziz; Abdullah  Wagiman; Muhammad Akmal  Abdul Halim; Winardi  Sani

doi:10.37934/ard.133.1.7079

Authors

Mohd Shahir Yahya Sustainable Product Development (S-ProuD), Centre for Diploma Studies, Universiti Tun Hussein Onn Malaysia (Pagoh Campus), Pagoh Education Hub, Km 1, Jalan Panchor, 84600 Panchor, Johor, Malaysia
Mahmod Abd Hakim Mohamad Sustainable Product Development (S-ProuD), Centre for Diploma Studies, Universiti Tun Hussein Onn Malaysia (Pagoh Campus), Pagoh Education Hub, Km 1, Jalan Panchor, 84600 Panchor, Johor, Malaysia
Nurfarahin Onn Koperasi RT Johor Zon Selatan Berhad, Jabatan Perpaduan Negara dan Integrasi Nasional Johor, Tingkat 20, Bangunan KWSP, Jalan Dato’ Dalam, 80000 Johor Bahru, Johor, Malaysia
Nur Fariza Abdul Aziz Faculty of Engineering Technology, Universiti Tun Hussein Onn Malaysia (Pagoh) Campus, Pagoh Education Hub, Km 1, Jalan Panchor, 84600 Panchor, Johor, Malaysia
Abdullah Wagiman Sustainable Product Development (S-ProuD), Centre for Diploma Studies, Universiti Tun Hussein Onn Malaysia (Pagoh Campus), Pagoh Education Hub, Km 1, Jalan Panchor, 84600 Panchor, Johor, Malaysia
Muhammad Akmal Abdul Halim Department of Aeronautical Engineering Technology, Faculty of Mechanical & Manufacturing Engineering, Universiti Tun Hussein Onn Malaysia (Main Campus), 86400 Parit Raja, Batu Pahat, Johor, Malaysia
Winardi Sani Universitas Sangga Buana, Bandung, Indonesia

DOI:

https://doi.org/10.37934/ard.133.1.7079

Keywords:

Egg, cushion packaging, lean design, free-fall drop test

Abstract

Proper packaging is critical to ensure safe and efficient distribution in the egg industry. Packaging systems must be designed to meet safety standards and customer requirements. This study focuses on evaluating the performance of cushion packaging for eggs using the lean design approach to select the most suitable packaging method. Given the fragility of eggs, which are highly susceptible to damage from impacts and surfaces, the study compares the effectiveness of three cushioning materials: polyethylene terephthalate (PET), high-impact polystyrene (HIPS), and moulded pulp cartons. Free-fall tests were conducted at various heights and orientations (flat top and flat bottom), with peak acceleration (GP) data recorded using an accelerometer and displayed via TP3 software. The results indicated that moulded pulp cartons outperformed PET and HIPS in vibration resistance and durability, maintaining product integrity even at a maximum height of 5.5 ft. The findings suggest that moulded pulp cartons offer the best cushioning solution, thanks to their excellent energy absorption properties, minimizing the risk of product damage during transport.